TYRE RETREADING & REPAIR MACHINERIES

Features :

Flexibility in handling different rim Sizes
Available with Hydraulic power pack

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Features :

Available in a ranges of Sizes
High shelf-life rubber compound
Built-in threaded adapter

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Features :

12 Segment stems to ensure even expansion and tight hold on casings
Safety air release provided on all rims ensuring an extra measure of safety.
Wide variety of Rim sizes available

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Features :

Available with Wheel trolley.
Can be used for LCV and Truck tyre application.
Available with four trolley.
Can be used for OTR tyre application.

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SKIVING STAND

Available Features	SK 2E
Power Requirement	~1.5KW
Machine Weight	~100 Kg
Tyre Rotation FWD / REV Control	Available
Mono rail Compatibility	Compatible
Tools Tray / Box	Available / Tools Box NA
Flexible Shaft Grinder Compatibility	Available – Optional
Supply Voltage	110-240V 50/60Hz (Based on Customer requirement)
Control Voltage	220V DC
Air Pressure Requirement	NA
Minimum Tyre Size	6.50 – 14
Maximum Tyre Size	12.00 – 24.5
Machine Dimension – LxWxH	~900 x 750 x 2850
Installation	Grouting Recomended

Features :

It can be fit in to any desired retread plant layouts.
Track change, Tyre Lift arrangements for smooth tyre transition
Heavy Steel Construction to withstand higher productivity

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Monorail – 3 way Track Switch,Monorail – Curved Track – 90 Deg

Monorail – Single Support Column

Monorail – Double Support Column

Monorail – Track Support Arm

Monorail – Curved Track – 90 Deg

Monorail – Straight Track

Monorail – Straight Track with Top Support

Monorail – Support Inter Connection Bar

Monorail – 2 way Track Switch LH

Monorail – 2 way Track Switch RH

3-way monorail track switch

Monorail – Straight Track with Lift

Monorail – Support Column Fixed Lift Attachment

Features :

Adjustable bi-directional casing rotation, 3 – 8 revolutions per minute*
LED lights in the claws for high level of illumination for inside inspection with 360º adjustable
Adjustable working height for ergonomical and fatigue free operation
Upgradable to the NDT System
CE certification available
* IS 6-2 & IS 6-3 only

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Inspection Spreader

Available Features	IS 6 – 1	IS 6 – 2	IS 6 – 3

Dimensions (L x W x H) (mm / in)	3000 x 2400 x 1500 / 157.5 x 94.5 x 59.0
Air pressure (kg/cm² / psi)	8.0 / 114
Total installed power (kW / hp)	0.37 / 0.5
* X in Cat. No. denotes power supply specifications (V / Hz / ph)	R – 220 / 60 / 3	A – 110/220 / 50/60 / 1
	O – 380 / 50 / 3
	S – 380 / 60 / 3
	P – 415 / 50 / 3
	U – 440 / 60 / 3
Auxiliary voltage	24 V-DC
Tyre drive	AC – Single speed	DC – Variable speed
Tyre surface speed (m/s / fpm)	0.16 / 31	0.07-0.16 / 14-31
Weight (kg / lb)	225 / 496	230 / 507	255 / 602
Upgrade to next version	Factory upgradable	Factory upgradable	Not Applicable
Maximum tyre diameter (mm / in)	1300 / 51.2
Minimum tyre diameter (mm / in)	700 / 27.5
Maximum section width (mm / in)	470 / 18.5
Minimum section width (mm / in)	140 / 5.5
Maximum bead diameter (in)	24.5
Minimum bead diameter (in)	14
Maximum bead width (in)	14
Minimum bead width (in)	4

Optional Accessories

Vacuum cleaner	Yes	Yes
NDT system – auto probe positioning	Factory upgradable	Factory upgradable
NDT system – manual probe positioning	Factory upgradable	Factory upgradable

Features :

High productivity – 17 casings (315/80R22.5) per hour.
Optional PLC controls for automatic operation and consistent results. Measure and control the depth of cut, control the rasp head motion, and auto shut-off when under tread is less than a pre-determined setting.
Template controlled system for consistent multi-radius crown buffing
Low connected load and power consumption.
Suitable for bead diameters from 14” to 24.5” and section widths from 140 mm to 470 mm.
* BF 6-3 only

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Buffing Machine

Available Features	BF 6 – 1	BF 6 – 2	BF 6 – 3

Dimensions (L x W x H) (mm / in)	2170 x 1820 x 2360 / 85.4 x 71.7 x 93.0	1750 x 1850 x 2440 / 69.0 x 73.0 x 96.1
Air pressure (kg/cm² / psi)	7.0 / 100
Rasp motor power (kW / hp)	7.5 / 10.0	11.25 / 15.0
Total installed power (kW / hp)	9.5 / 12.75	12.7 / 17.75
* X in Cat. No. denotes power supply specifications (V / Hz / ph)	R – 220 / 60 / 3
	O – 380 / 50 / 3
	S – 380 / 60 / 3
	P – 415 / 50 / 3
	U – 440 / 60 / 3
Auxiliary voltage	24 V-DC
Weight (kg / lb)	550 / 1213	650 / 1433	1242 / 2738
Machine control system	Electrical		PLC control with HMI screen
Buffing location & method	Crown – manual	Crown & shoulder – manual	Crown – auto, shoulder – manual
Upgrade to next version	Factory upgradable to BF 6-2 & 3	actory upgradable to BF 6-3	Not Applicable
Maximum tyre diameter (mm / in)	1300 / 51.2
Minimum tyre diameter (mm / in)	700 / 27.5
Maximum section width (mm / in)	470 / 18.5
Minimum section width (mm / in)	140 / 5.5
Maximum bead diameter (in)	24.5
Minimum bead diameter (in)	14
Maximum bead width (in)	14
Minimum bead width (in)	4

Optional Accessories

Under tread measurement device	Yes	Yes	Included
Circumference measurement device	Yes	Yes	Included
Tyre lift	Yes	Yes	Yes

Features :

High productivity – 15 casings (315/80R22.5) per hour.
Designed to stitch wing treads.
Variable speed control & bi-directional tyre rotation.
Variable pressure control for bonding gum and tread rubber application.

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Building Machine

Available Features	BI6-3
Power Requirement	3 KW
Supply Voltage	220-440V 50/60Hz (Based on Customer requirement)
Control Voltage	24V DC
Air Pressure Requirement	8 Bar
Machine control system	PLC control
Tyre drive motor power	2HP DC Motor
Method of stitching	Auto
Pneumatics	Festo
Cushion gum feeding unit	Included
Tread roll support stand	Included
Tyre lift	Optional
Tread cutter	Optional
Mechanical tread centering device	Optional
Tread edge marking lasers	Single Laser Included / Triple Laser Optional
Wing tread Stitching Compatibility	Auto Included
Tyre lift	Optional
Minimum Tyre Size	6.50 – 14
Maximum Tyre Size	12.00 – 24.5
Machine Weight	700 Kg

Features :

Pneumatically operated for smooth and co-ordinated movement of spreading claws.
Spreading claws designed to prevent tear and rupture of the envelopes during expansion.
3 position height and opening adjustment to suit casing diameter to centre envelope opening to casing and prevent over expansion thereby optimizing envelope life S 6-2 and ES 6-3 only). PLC control for automatic height and spread control (ES 6-3 only).
Can be used as a stand-alone machine with the optional tyre loading trolley or integrated into a casing transport system (monorail).
Suitable for casing diameters from 700 mm to 1300 mm or 27.5″to 51.2”.

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Envelope Spreader

Available Features	ES 6 – 1	ES 6 – 2	ES 6 – 3

Dimensions (L x W x H) (mm / in)	2800 x 1000 x 2600 / 110.2 x 39.4 x 102.4
Air pressure (kg/cm² / psi)	7.0 / 100
Power supply specifications (V / Hz / ph)	Not Applicable	Not Applicable	110/220 / 50/60 / 1
Auxiliary voltage	Not Applicable	Not Applicable	24 V DC
Weight (kg / lb)	250/550	330/728	467/1030
Height & spread control	No		Yes
Machine control system	Pneumatic		Electro Pneumatic
Upgrade to next version	Factory upgradable to ES 6-2 & ES 6-3	Factory upgradable to ES 6-3	Not Applicable
Maximum tyre diameter (mm / in)	1300 / 51.2
Minimum tyre diameter (mm / in)	700 / 27.5
Maximum section width (mm / in)	470 / 18.5
Minimum section width (mm / in)	140 / 5.5
Maximum bead diameter (in)	24.5
Minimum bead diameter (in)	14
Maximum bead width (in)	14
Minimum bead width (in)	4

Optional Accessories

Tyre loading trolley	Yes	Not Applicable	Not Applicable

Features :

Capacity – 2 to 24 casings*
PLC Controlled for setting accurate curing parameters
Differential pressure system (DPS/DPC/MEP) as standard.
Designed to ASME specifications.
* Based on the capacity of Autoclave

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Electric Autoclave

Available Features	EA 6-2 02/60	EA 6-3 02/60	EA 6-3 02/60	EA 6-3 04/60	EA 6-2 07/60	EA 6-3 07/60	EA 6-2 11/60	EA 6-3 11/60	EA 6-2 24/60	EA 6-3 24/60

Number of Tyres (based on 12.00-24.00 or 315/80R22.5)	2		4		7		11		24
Dimensions (L x W x H) (mm / in)	3900 x 1900 x 2100 153.5 x 74.8 x 82.6		4650 x 1900 x 2100 183.0 x 74.8 x 82.6		5650 x 1900 x 2100 222.4 x 74.8 x 82.6		7800 x 1900 x 2100 307.0 x 74.8 x 82.6		12100 x 1900 x 2100 476.3 x 74.8 x 82.6
Air pressure (kg/cm² / psi)	8.0-10.0 / 114-142
Total installed power (kW / hp)	15.75 / 21.0		25.5 / 34.0		25.5 / 34.0		43.5 / 58.0		87.0 / 116.0
* X in Cat. No. denotes power supply specifications (V / Hz / ph)	R – 220 / 60 / 3
	O – 380 / 50 / 3
	S – 380 / 60 / 3
	P – 415 / 50 / 3
	U – 440 / 60 / 3
Auxiliary voltage	24 V-DC
Weight (kg / lb)	1800 / 3970		2700 / 5950		3600 / 7940		4400 / 9700		8000 / 17650
Max. operating temp. (ºC / ºF)	125 / 257
Maximum tyre diameter (mm / in)	1300 / 51.2
Minimum tyre diameter (mm / in)	700 / 27.5
Maximum section width (mm / in)	470 / 18.5
Minimum section width (mm / in)	140 / 5.5
Maximum bead diameter (in)	24.5
Minimum bead diameter (in)	14
Maximum bead width (in)	14
Minimum bead width (in)	4
Rupture disc	No	Yes	No	Yes	No	Yes	No	Yes	No	Yes
Control system	Digital PLC	Analogue PLC	Digital PLC	Analogue PLC	Digital PLC	Analogue PLC	Digital PLC	Analogue PLC	Digital PLC	Analogue PLC
Automatic control system to prevent door opening before cycle completion	No	Yes	No	Yes	No	Yes	No	Yes	No	Yes

Optional Accessories

Cure law cycle recorder	Yes	Yes	Yes	Yes	Yes	Yes	Yes	Yes	Yes	Yes
Facility for remote monitoring, data logging and email alerts	No	Yes	No	Yes	No	Yes	No	Yes	No	Yes